BF 4

Agglomerated Welding Flux

Description & applications

Versatile flux for joint welding and surfacing with wire or strip electrodes.

BF 4 is suitable for high speed welding of butt and fillet welds with single and multi wire processes. Smooth weld bead appearance with flat weld interfaces free from undercut, self de-slagging without any slag residuals, high current carrying capacity and low flux consumption (wire/flux ratio 1 : 0.8) are other special features of BF 4.

Uniform mechanical property performance and low diffusible hydrogen levels make BF 4 flux suitable for most of the SAW processes with its wide range of applications.

Classification

EN 760 ISO 14174
SA AB 1 76 AC H5 S A AB 1 76 AC H5

Typical weld metal composition (%)

SiO2 + TiO2 Al2O3 + MnO CaO + MgO CaF2
30 30 25 12

Packaging

25 kg PE-bags or 500-1250 kg Big-Bags

Application Instructions

Joint welding of non-alloy and low alloy structural steels such as S 355 J2 G3 (St 52-3N) acc. to EN 10025, boiler steels such as P265GH (H II) and 16Mo3/A335 Gr. P1, as well as fine-grain structural steels with yield strenght up to 420 N/mm² (t<50 mm) in combination with compatible wires such as S2 or S2Mo.

Surfacing with special hard facing wires and strips, including metal powder-cored wires (MPCW).

Metallurgical Behaviour

Flux Type

Aluminate-Basic

Flux Density

0.95 kg / dm³

Grain Size

2-20; Tyler 8 x 65

4-30; Tyler 6 x 35

Current-Carrying Capacity

1000 A (DC or AC) using one wire

Storage and redrying

The flux can be stored up to 3 years after delivery in dry storage rooms. Flux that has picked up moisture has to be redried at 150 to 250°C effective flux temperature.

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