Quotation

Rutile flux cored stainless steel wire for gas shielded arc welding

• Rutile flux cored stainless steel wire for gas shielded arc welding

• 19% chromium - 12% nickel - 3% molybdenum - niobium stabilised deposit

• Attractive bead appearance, easy slag release, very good penetration and high productivity

• Excellent X-ray soundness

• Maximum performances in the horizontal and downhand positions

• Can be used out of position

• Welded with classical economical Ar-CO2 mixtures or CO2

APPLICATIONS

FCW S 318L is suitable for welding stabilised stainless steels with alloy content between 16 - 21% Cr, 6 -13% Ni and up to 3% Mo. It is also used for corrosion resistant weld overlays

Tubular wire for gas shielded metal arc hardfacing

• Tubular wire for gas shielded metal arc hardfacing

• Suitable for withstanding corrosion and metal-metal wear at high temperature up to 650ºC

• An economical alternative to stellite material

APPLICATIONS

FCW DCO O is used for surfacing hot-working tools and allowed to buildup thick coatings without risk of cracking

Examples

Hardfacing hot working stamping punches, dies, extrusion pistons, mandrels, continuous casting rolls.

Copper coated solid wire for GMAW -alloyed with Cr and Mo- for welding creep resisting steels with 1% Cr - 0.5% Mo. Resistant to high temperature up to 500-550°C. For piping systems, boilers, overheaters. Nice aspect of the weld bead.

Main applications: Petrochemical industry, chemical industry.

BASE MATERIALS:

Nitrogen bearing open arc wire for cladding of continuous casting rolls

Nitrogen bearing open arc wire for cladding of continuous casting rolls.

Nitrogen-containing 13% Cr martensitic stainless steel weld deposit optimised for corrosion resistance.

The alloy has high hardness and excellent wear and galling resistance.

Ferritic-martensitic stainless steel weld deposit with excellent resistance to thermal fatigue.

Applications

The fully martensitic microstructure provides outstanding tempering resistance, wear resistance, excellent response to thermal fatigue and stress corrosion cracking.

Extensively used as a cladding alloy for rebuilding various steel mill rolls subject to repetitive thermal stresses, corrosion and metal-to-metal wear.

Examples

Typical applications include cladding of continuous caster rolls and certain rolls used in hot rolling applications, steam turbine components, valve seats, valve gates, valve wedges, safety valves etc...

Cored wire for self shielded metal arc hardfacing

• Cored wire for self shielded metal arc hardfacing

• Austenitic deposit with excellent work hardening properties

APPLICATIONS:

FCW AP G produces an austenitic and non magnetic weld deposit which has excellent work hardening properties. The degree of work hardening is dependent on the amount of impact on the rebuilt component. It is used for rebuilding components exposed to high impact or heavy loads and can be used on ferritic and austenitic steels including “Hadfield” manganese steel. Deposit can be multi-layered

Examples Railroad frogs, crusher rolls, hammers, steel mill rolls and all components where a work hardening deposit is desirable.

Filler metal used for welding pure aluminium.

Applications: Food industry, boiler, cover, chemical industry

Filler metal used for welding of pure titanium Grade 2 type

Tubular wire for gas shielded metal arc hardfacing

Tubular wire for gas shielded metal arc hardfacing.

Low alloy martensitic deposit.

FCW 350-G is used for surfacing and rebuilding parts subjected to impact and high compressive stresses.

DESCRIPTION

High efficiency rutile electrode (160%) - for a high deposition rate, long beads and a nice aspect of the weld seams -soft fusion and self releasing slag.

Frequently use for butt-welding plates with a heavy thickness and fillet welds.

Construction steels for general use :

NF A 35-501 : A33.A34-2.E24-2, 3. E28-2, 3. E30-2, 3. A50-2*.

DIN 17100 : St33-1.St37-2, 3.St44-2, 3*. St50-2*.

ASTM : A283grB, C, D. A570gr30,33,40.

Tube steels and ship steels:

NF A 36-205 : A37CP, A42CP, A48CP.

DIN 17155 : HI, HII, HIII, 17Mn 4.

ASTM : A414grC, D, E, F. A442gr55, 60. A514grC, D, E, F. A515gr55, 60, 65, 70. A285grC.

(*)with eventual pre- and post weld heat treatment in the case of heavy thickness.

Filler metal used for welding pure Nickel grades, types : 200, Ni 201, Ni 99.2, LC-Ni99. Also used in heterogeneous welding of steel on Nickel or cupro-Nickel alloys

Applications: chemical and Power Industry, sub-assembly layer

Tubular wire for self shielded metal arc hardfacing

• Tubular wire for self shielded metal arc hardfacing

• Low cost version of the FCW CNV giving almost comparable results

• High chromium cast iron for hardsurfacing components subject to extremely severe abrasive wear and moderate impact up to 600°C

APPLICATIONS

FCW CV is designed to give a weld deposit of particularly high hardness and wear resistance on account of the dispersion of complex carbides it contains. This gives superior performance compared to standard chromium cast irons. Relief checking is normal.

Examples

Used for crushing, riddling, blast furnace hoppers and throats, ovens etc.

Hardfacing flexible cord

ABRADUR 67 is a flexible cord, designed for hard facing application by brazing method with an oxygen-acetylene torch. It contains very hard particles of spherical Tungsten carbide mixed with a Nickel matrix.

The ABRADUR 67 is designed for friction metal to metal such as scrapper of cylindrical crusher.

Solid rod - filler metal for MIG welding and overlaying on manganese steel, high sulphur and phosphourus contain steels. Also used for joining dissimilar steels as construction steels to stainless steels, as well as for cushion layers prior hardfacing, for repairing of pieces submitted to shocks or wear.

Desalting installations, CuNiAl ship propellers, cladding against corrosion, cladding against wear, gliding surfaces, shipbuilding, pump building, shafts, guide grooves, tube systems etc.

• The weld metal is a Cu-Al-Ni bronze

• Sound, pore free deposits on ferrous and non-ferrous base materials

• Seawater, wear and corrosion resistance; for example when seawater, cavitation and erosion are simultaneously affecting the weld deposit.

Applications

Rutile flux cored stainless steel wire for gas shielded arc welding

23% chromium - 12% nickel - niobium stabilised - low carbon deposit

Attractive bead appearance, easy slag release and high productivity

Very resistant to moisture pick up

Maximum performance in the horizontal and downhand positions

Welded with classical economic Ar-CO2 mixtures or CO2

APPLICATIONS

Buffering mild and low alloyed steels in AISI 347 and AISI 321 claddings

First run when welding 347 or 321 clad steels prior to completion with FCW S/V 347L

Solid wire designed for impact- and stroke-resistant hardfacing. Filler deposit is free of cracks, hard, impact- and abrasion- resistant. In case of hard-to-weld materials preheating or undercoat (buffer layer) is recommended.

Can be used for: crusher wheels, loader buckets parts and a final layer of manganese steels hardfacing.

Structure: martensitic

Low hydrogen basic coated electrode alloyed with Nickel for welding fine grain steels resistant to cracks at low temperature (-60°C steels with Nickel, steels for Lt.). Good characteristics of cold toughness.

Frequently used for liquid gas distribution pipes, tanks, off shore and petrochemical.

Fine grain construction steels, cold tough :

Filler metal for welding of duplex, super-duplex and super-austenitic stainless steels, as well as nickel alloys such as UNS N06059 and N06022, INCONEL alloy C-276, and INCONEL alloys 622, C22, 625, Alloy 31, 1.4562 and Ni6686. Also capable of being used to deposit overlays of outstanding corrosion- resistance onto a range of steels. The high alloy levels (of Cr + Mo + W) result in increased resistance to pitting, crevice and general corrosion. Ni6686 is of great value for service environments requiring general corrosion-resistance in HCI or sulfuric acid; for resistance to crevice corrosion in hot, concentrated acid chloride solutions such as sulfur dioxide saturated NaCl solutions and oxidizing chloride solutions; and for resistance to intergranular attack, and for resistance to intergranular attack, after sensitization, in highly oxidizing environments. W86026

Rutile flux cored stainless steel wire for gas shielded arc welding

• Rutile flux cored stainless steel wire for gas shielded arc welding

• 22% chromium - 9% nickel - 3% molybdenum - nitrogen - low carbon duplex stainless steel deposit

• Specifically designed for out-of-position welding

• Attractive bead appearance, very good penetration and high productivity

• Excellent X-ray soundness

• Maximum productivity for completion of vertical welds

• Welded with classical economical Ar-CO2 mixtures or CO2

APPLICATIONS

Welding wrought, forged or cast duplex stainless steels for service in the as-welded condition Heterogeneous welding between duplex stainless steels and other stainless and mild or low alloyed steels

Rutile flux cored stainless steel wire for gas shielded arc welding

• Rutile flux cored stainless steel wire for gas shielded arc welding

• 19% chromium - 13% nickel - 3.5% molybdenum - low carbon deposit

• Attractive bead appearance, automatic slag release, very good penetration and high productivity

• Excellent X-ray soundness

• Maximum performances in the horizontal and downhand positions

• Can be used out of position

• Welded with classical economical Ar-CO2 mixtures or CO2

APPLICATIONS

FCW S 317L is suitable for welding stainless steels with an alloy content between 16 to 21% Cr, 10 to 15% Ni and up to 3% Mo, stabilised and unstabilised types where enhanced resistance to pitting and acid corrosion is required.

Wire electrode for MIG welding of oxygen free Copper and cooper alloys. Good flow and porosity free weld seams due to the alloying with Tin. The melting temperature is relatively low and projections are minor.

If a high electrical conductivity is required use MIG CuAg.

Pickling paste transparent

When stainless steel is welded, various oxides and heat discolouration are produced. DERUSTIT pickling paste 4020 is designed to remove such contaminants that could effect the corrosion resis- tance of the metal. This also aids the inspection of the welded joint and adjacent metal. As it is in paste form, 4020 can be applied to vertical welds and to these areas inaccessible to alternative mechanical methods of descaling.

DERUSTIT pickling paste 4020 is intended for use on the Austenitic range of stainless steels and other high Nickel alloys.

Basic flux cored stainless steel wire for gas shielded metal arc welding

· Basic flux cored stainless steel wire for gas shielded metal arc welding

· 19% chromium - 12% nickel - 3% molybdenum - low carbon deposit

· For cryogenic and highly restrained structures

· Exclusive slag system favours attractive bead appearance, excellent slag release, good penetration profile and high productivity

· Attractive weldability and maximum performance in the horizontal and downhand positions

· Excellent X-ray soundness, ductility and unique impact toughness

· Welded with classical economic Ar-CO2 mixtures

APPLICATIONS

FCW SB316L is suitable for welding stainless steels with an alloy content between 16 to 21% Cr, 6 to 13% Ni and up to 3% Mo, stabilised and unstabilised types

Tubular wire for self shielded metal arc hardfacing

• Tubular wire for self shielded metal arc hardfacing

• High chromium cast iron for hardfacing components subject to extremely severe abrasive wear and heavy impact up to 300°C

• The deposit contains hard complex carbides in a tough matrix and performs exceptionally well in both fine and coarse abrasion

APPLICATIONS:

FCW CN is used for hardfacing components undergoing heavy wear by earth, sand or other abrasives. Relief checking is normal.

Examples Sand and earthmoving equipment such as buckets and teeth, railway ballast tampers, dredge buckets and lips, dragline buckets, coke hammers, rippers, sizing screens, crushing equipment, brick industry components, Muller tyres, catalyst lift pipes, pump impellers, fan blades, rockwool rolls, wear plates operating at high temperature in the steelmaking industry.

Seamless high fill copper coated tubular wire for semi-automatic gas shielded hardfacing

• Seamless high fill copper coated tubular wire for semi-automatic gas shielded hardfacing

• Unique welder appeal

• Deposition rate increased by up to 20% when compared to solid wire

• Martensitic weld metal contains finely dispersed hard carbides ensuring an optimal balance between abrasion, friction and impact resistance

• Wire does not pick up moisture, the wire feeding properties are excellent

• Designed for welding in horizontal, horizontal-vertical and vertical-up positions

• Abrasion resistance is maintained at service temperatures up to 450°C

APPLICATIONS

FCW K600 is used for hardsurfacing components that must combine resistance both to abrasion and to moderate impact

Examples

Bucket teeth, bucket lips, bulldozer blades, crusher jaws, scraper blades, chutes, pump housings, conveyor screws, slide plates, gear teeth, crusher hammers, drilling bits, ploughshares, reamers etc.

High temperature stainless steel electrode

Basic coated austenitic stainless steel electrode with 26%Cr, 21%Ni and an increased carbon contend. Used to weld austenitic heat resistant alloys, centrifugally cast tubes etc. resisting to scaling and oxidation up to 1100°C. Regular and stable fusion, good slag removal and nice aspect of the bead.

Main applications: Petrochemical industry, for furnaces, reformer and steam cracker tubes, piping systems.

•Special flux cored nickel base wire for gas shielded arc welding

•Latest generation basic slag quality guarantees optimum metallurgical quality and attractive welder appeal

•Meets the NiCrMo-4 requirements

•Together with enhanced productivity, FCW 276 offers many other advantages compared to solid wires : improved weldability, almost no spatter, better arc stability, enhanced wetting properties, better bead aspect and shape, and use of classical M21 gas mixtures

APPLICATIONS

FCW 276 is suitable for welding and cladding nickel-based alloys such as alloy 276 or similar materials.

It is also used for dissimilar welding of nickel based alloys to each other, to alloyed steels or to stainless steels and for joining 5 % or 9 % nickel steel.

Tubular wire for gas shielded metal arc hardfacing

• Tubular wire for gas shielded metal arc hardfacing

• 13% chromium martensitic stainless steel deposit

• Attractive combination of corrosion, oxidation, scaling and wear resistance

APPLICATIONS

FCW 420G is used for hardfacing and reclaiming components subject to moderate corrosion and metal-metal wear. The deposited alloy also has excellent gouging and abrasion resistant properties.

Examples

Extensively used as a cladding alloy on many types of steel industry rolling mill rolls such as table rolls, pinch rolls, scale breaker rolls, coiler rolls, leveller rolls and runout table rolls. Other applications include dragline rope sheaves, dragline rope drums, hydraulic plungers, certain types of valve seats, pulp rotors..

Rutile flux cored stainless steel wire for gas shielded arc welding

• Rutile flux cored stainless steel wire for gas shielded arc welding

• 19% chromium - 12% nickel - 3% molybdenum - low carbon deposit

• Attractive bead appearance, very good penetration and high productivity

• Excellent X-ray soundness

• Specifically designed for out-of-position welding

• Maximum productivity for completion of vertical welds

• Welded with classical economical Ar-CO2 mixtures or CO2

APPLICATIONS

FCW V 316L is suitable for welding stainless steels with an alloy content between 16 to 21% Cr ,6 to 13% Ni and up to 3% Mo, stabilised and unstabilised types.

Electrode nickel pur – Enrobage non conducteur

Electrode à enrobage graphito-basique non conducteur, déposant un métal en nickel pur, recommandée pour l’assemblage et la réparation des fontes grises, la réparation de fissures. Particulièrement recommandée pour souder dans des trous profonds ou sur des pièces ou l’on risque un contact entre l’enrobage et la fonte.

Dépôt homogène et bien usinable, bon accrochage et étalement du métal d’apport.

Utilisations: réparations de blocs moteurs, bâtis de machines outils, boîtes de vitesses, réducteurs, corps de pompes, pièces moulées, corps de vannes.

HASTELLOY® C-22® RTW™ Filler Metal is used for welding of nickel-chromium-molybdenum alloys as well as for overlay cladding on carbon, low alloy, or stainless steels. They are also used for dissimilar joints between nickel-chromiummolybdenum alloys and stainless, carbon, or low alloyed steels.

Typical specifications for the nickelchromium- molybdenum base metals are ASTM, F574, B619, B622 and B626. All of which have UNS Number N06022.

It offers excellent corrosion resistance in oxidizing as well as reducing media in a wide variety of chemical process environments. It offers an outstanding resistance to stress corrosion cracking, pitting and crevice corrosion.

UNS: W86022

Welding of Inconel alloys 622 and 625, alloy 25-6Mo, and Incoloy 825

Also recommended for joining molybdenum-containing stainless steels, low alloyed steels, Hastelloy C4, C22, C-276 and Inconel 625, 2.4611

Rutile flux cored stainless steel wire for gas shielded arc welding

• Rutile flux cored stainless steel wire for gas shielded arc welding

• 19% chromium - 9% nickel - niobium stabilised - low carbon deposit

• Attractive bead appearance, very good penetration and high productivity

• Excellent X-ray soundness

• Specifically designed for out-of-position welding

• Maximum productivity for completion of vertical welds

• Welded with classical economical Ar-CO2 mixtures or CO2

APPLICATIONS

FCW V 347L is suitable for welding stabilised stainless steels containing 16 to 21% Cr and 8 to 13% Ni

• Tubular wire for semi-automatic gas shielded hardfacing

• Deposition rate increased by up to 20% when compared to solid wire

• Excellent wear resistance in cold cutting operations

• High speed steel deposit that maintains its hardness up to 600°C

APPLICATIONS

FCW AR is used for the production or repair of high speed steel tooling and the rebuilding of cutting edges on carbon or low-alloy steel tooling.

Examples Rebuilding of parts subjected to metal-metal wear with no heavy impact, such as machining tools, cold shearing blades, milling cutters, knives, wire guides etc.

Rutile flux cored stainless steel wire for gas shielded metal arc welding

• Rutile flux cored stainless steel wire for gas shielded metal arc welding

• 20% chromium - 9% nickel - 3% molybdenum deposit

• Exceptional resistance to moisture pick up

• Attractive bead appearance, automatic slag release, very good penetration and high productivity

• Excellent X-ray soundness

• Maximum performances in the horizontal and downhand positions

• Welded with classical economical Ar-CO2 mixtures or CO2

APPLICATIONS

FCW S 20 9 3 offers a strong, tough crack free deposit suitable for tank and other military vehicle fabrication. It is also useful for welding high tensile steels, for joining 13% manganese steels, hardenable steels or wear-resistant steels. It is as a multi-purpose wire for maintenance and for welding dissimilar joints.

Metal cored tubular wire for gas shielded metal arc hardfacing

• Metal cored tubular wire for gas shielded metal arc hardfacing

• Medium hardness deposit offering exceptional oxidation resistance and hot toughness up to 600 C

APPLICATIONS

FCW WM is used for surfacing parts subjected to heavy compressive stresses and moderate abrasion or metal-to-metal wear, combined with mechanical and thermal shocks.

Examples

Hot and cold forging tools, hot work extrusion mandrels, drills, cutting edges on hot cutting tools…

Basic coated electrode for repair and construction welding on heat resistant ferritic 14% Cr steels of similar composition. For surfacing on fittings and valves for gas, water and steam systems. Corrosion and scale resistant up to 900°C.Stable arc, easy slag removal and regular weld beads.

Main application: Hardfacing of valve body used for gas, water and steam transport system, etc.

Ferritic stainless steels for general use:

Self-shielded flux-cored wire

• Self-shielded flux-cored wire

• Single-and multiple-pass welding of CMn steels

• The arc is not affected by draughts or moderate wind

• Very high deposition rates (up to 20 kg/h)

• Highly crack resistant deposits

APPLICATIONS

General fabrication applications on mild and CMn steel when high deposition rates are required and that weld metal toughness is not the primary consideration. Typical applications include fabrication of machinery, earthmoving equipment, erection of steel framed buildings, welding of concrete reinforcement bars and heavy equipment repair.

• Seamless high fill copper coated rutile cored wire for gas shielded metal arc welding

• Nickel alloyed to improve sub-zero impact strength

• Single and multipass welding of cold tough steels and fine-grained steels

• High deposition rate welding can be carried out in all positions without the need to change parameters

• Soft spatter-free spray arc and smooth droplet transfer at all currents

• No moisture pick up, excellent wire feeding properties, spray arc operation avoids lack of fusion and slag traps

APPLICATIONS

Fine-grained, cold tough (down to -50°C) and high yield strength steels (up to 550 MPa)

Examples

Fine grained steels EN 10137 S460 to S550Q, QL and MC

Fine grained steels EN 10113 S460N, NL, M and ML

Pipe steels EN 10208 L445MB to L550MB

Pipe steels ISO/TR 15608: Groups 1.1, 1.2, 1.3, 2.1, 2.2 and 3.1

Tubular wire for self-shielded metal arc hardfacing.

Tubular wire for self-shielded metal arc hardfacing.

13% chromium martensitic stainless steel deposit.

Deposit resists corrosion, erosion and abrasive wear.

• Tubular wire for self shielded metal arc hardfacing

• Highly-alloyed chromium cast iron containing complex niobium, vanadium and chromium carbides

• High chromium cast iron for hardfacing components subject to extremely severe abrasive wear and moderate impact up to 400°C.

APPLICATIONS

FCW VNB is designed to give a weld deposit of particularly high hardness and wear resistance on account of the dispersion of complex carbides it contains. This gives superior performance compared to standard chromium cast irons up to 400°C. The properties are reached in only three layers and relief checking is normal.

Examples

Used for rotating excavator bucket, lignite crushers-fans, Clinker crushers, homogenisers for coal or coke, Sintering installations, equipment for the electro-metallurgical industry etc.

Basic coated electrode highly resistant to cracks and elaborated for welding fine grain steels and steels with high mechanical characteristics (Rm up to 800 MPa).

Welds of high security - buffer layer for hardfacing - pleasant fusion, stable arc, low spatters, good removal of the slag and nice aspect of the weld seam.

Construction steels for general use :

NF A 35-501 :A50-2*. A60-2*,3. E36-2*,3*,4*.

DIN 17100 :St50-2*. St60-2*. St70-2*.

ASTM : A678grC*. A709gr50*,100*. A710grA*.

High strength steels:

NF A 36-204 : E500T*.. E550T*. E620T*. E690T*.

DIN 17 102 : StE460, 500* , 590* , 690*.

Also suitable for welding steels destinated to heat treatment like : 15CD4*. 25CD4*. 35CD4*.XC38. XC48*. 32C4....., also for construction steels self - patining (consult us)

(*) eventual preheating and post-weld heat treatment in the case of heavy thickness.

Nickel-based super-alloy flux-cored wire

• Nickel-based super-alloy flux-cored wire

• Weld metal is a precipitation hardened alloy designed to withstand impact, compression, oxidation, corrosion and heat up to 950°C

• Excellent thermal shock resistance

• Can be machined without previous heat treatment

APPLICATIONS

FCW Ni 520 is designed in general to surface all parts undergoing mechanical stress combined with corrosion, thermal shocks and/or high temperatures

Examples

High-speed forging hammers, hot drawing dies, etc.

Fused Welding Flux

Glassy fused flux with acid characteristics of the MS-type with pick-up of both Silicon and Manganese. WP 250 is designed for joint welding on AC or DC of ordinary carbon-manganese steels using SAW single- or multi-wire processes, in combination with the appropriate wire grades such as S1, S2 and S2Mo according to EN 756. Due to the flux characteristics WP 250 produces welds with good weld bead appearance, good slag detachability and resistance to porosity. Mechanical properties with moderate impact toughness as required for ordinary structural steels are achievable. The flux is also especially suitable for many hardfacing jobs in combination with the appropriate solid or cored wires.

Low hydrogen electrode with a vacuum packing and it can be used without baking. Universal basic coated electrode (115% recovery) for welding highly stressed connections with high security. Good low temperature properties down to - 50°C.

Resistant to cold cracks. Slag easy to remove. For frames, cases, supports, ship building, pressure vessels.

Construction steels for general use:

NF A 35-501 : A33.A34-2.E24-2, 3. E28-2, 3. E30-2, 3. A50-2. A60-2,3. E36-2,3,4

DIN 17100 : St33-1.St37-2, 3.St44-2, 3. St50-2. St60-2. St70-2

ASTM : A283grB, C, D. A570gr30,33,40, 50. A709gr50

Tube steels:

DIN 17172, 17175, 1629 : StE210-7, 240-7, 290-7, 320-7. St35. St35-4,8. St45. St45-4, 8. St52. St52-4. St55-4

API SPEC 5L : X42, X46, X52, X60

Ship steels: Quality A, B, C and D

Steels for Boiler and Pressure Vessels:

NF A 36-205 : A37CP, AP. A42CP, AP..A48CP, AP. A52CP*, AP

DIN 17155 : HI, HII, HIII, 17Mn 4, 19Mn6

ASTM : A414grC, D, E, F. A442gr55, 60. A514grC, D, E, F. A515gr55, 60, 65, 70. A285grC. A516gr55 à 70

High strength steels:

NF A 36-203 : E275D. E335D. E390D. A430D. E445D, 420T

NF A 36-204 : E420T. E460T

NF a 36-207 : A510 AP. E530 AP*. E550AP

DIN 17 102 : StE255, 315,355

Heat resisting steels: Wst255 tot 355

Cold tough steels: TstE 255 tot 355

Stainless electrode high corrosion resistant

Rutile-basic coated electrode for welding fully austenitic highly corrosion resistant stainless steels (Sanicro 28, Uranus B28 ) of the same composition or lower alloyed. Good weldability in all positions, except vertical down, stable arc, good slag removal, regular finely rippled weld beads. Due to its alloy composition, high Mo-content and Cu, the weld metal is suited against attacks by phosphoric- and sulfuric acids, it shows a high resistance against pitting and stress corrosion in chloride containing media. It is used at operation temperatures up to 400°C.

Main applications: Pulp and paper industry, transport containers, installations of the chemical industry.

Low hydrogen basic coated electrode alloyed with Nickel (above 3%) for welding fine grain steels used at low temperature (-60 to -80°C). Cryogenic and petrochemical industries.

Stocking and distribution of liquid gas or products volatile.

Plates and tubes of fine grain steels, cold tough:

NF A 35-207 :A510FP1 - A550FP2

NF A 36208 : 3.5 Ni 285 et 355 (12N14)

DIN: 10Ni14 - 14Ni6 - 16 Ni14

ASTM : A203G D & E - A352GrLC3 - A334Gr3 - A350Gr LF 3

Stainless Steel welding wire

Cr-wire for joining ferritic steels/cast steels and for surfacing un-and low alloyed/high strength steels. Corrosion resistant, heat resisting in air and oxydising combustion gases at elevated températures up to 950°C. (Service temperature up to 475°C)

Copper-based Welding Wire

CuSn-rod for joining copper-tin alloys, bronze (=CuZn-alloys), CuSnZnPb-cast-alloys and for surfacing of steel casts.

Nickel base electrode for fabrication and repair

Basic coated nickel base electrode, with an alloyed core wire, for joining and repairing of high temperature alloys, dissimilar joining of stainless steel to creep resistant steels , for joining alloy 800, 800H, HK40, HP45 etc. The electrode distinguishes itself by a soft arc, easy slag removal and regular weld beads.

Neutralising Paste

Description

Pasty mixture lime milk

Intended use

neutralization of pickling paste residues on stainless steel surfaces

Suitable for

• stainless steel parts treated with pickling paste Handling methods: pickling brush (acid-resistant)

Advantages

• save rinsing of parts

Packing sizes

plastic tub (2 kg - 4 tubs in one cardboard box)

Filler metal used for welding Cu-Si, Cu-Mn alloys between themselves, or weld woth ordinary steel and coated and galvanized sheets.

Applications: automobile assembly and other joining industries

Tubular hardfacing wire for self shielded arc welding

• Tubular hardfacing wire for self shielded arc welding

• Wire is made from a steel strip filled with tungsten carbides

• Weld deposit is extremely abrasion resistant

APPLICATIONS

FCW Steelcarbw is used for hardfacing components subject to extreme abrasion and moderate impact. The weld deposit contains hard primary tungsten carbide granules in a secondary carbide eutectic matrix. The fine granulometry avoids wear by destruction of the matrix.

Examples

Used to protect carbide tool holders in mining machinery, drill bits, pug mill paddles and augers, mixer blades, paddles, drill collars and tool joints, dredge cutters, fan blades, muller ploughs, sand mixer blades, churn drills, post hole digger teeth, sand and gravel chutes, feed screws, oil industry drill stabilisers.

Tubular wire for submerged arc hardfacing

• Tubular wire for submerged arc hardfacing

• Suitable for withstanding corrosion and metal-metal wear at high temperature up to 650ºC

• An economical alternative to stellite material

APPLICATIONS

FCW DCO S is used for surfacing hot-working tools and allowed to buildup thick coatings without risk of cracking

Examples

Hardfacing hot working stamping punches, dies, extrusion pistons, mandrels, engine valves, extruder screws continuous casting traction rolls

Metal cored stainless steel wire for gas shielded arc welding

· Metal cored stainless steel wire for gas shielded arc welding

· 20% chromium - 25% nickel - 5% molybdenum - 1,5% copper - low carbon deposit

· Enhanced productivity, improved weldability, better wetting properties compared to solid wires

· Excellent weld metal quality and X-ray soundness

· High welding speeds are possible in the horizontal position

APPLICATIONS

FCW Sub 904LG is suitable for welding stainless steels of similar composition and for dissimilar welds between these steels and mild, low alloy and other stainless steels. It is an alternative choice to overmatch leaner alloys such as 317LN, 1.4439 etc.

Examples:

• 24% chromium - 13% nickel - high carbon deposit

• Exclusive slag system enables to get attractive bead appearance, excellent slag release, good penetration profile and high productivity

• Maximum performance in the horizontal and downhand positions

• Excellent X-ray soundness, ductility and unique impact toughness

• Welded with classical economical Ar-CO2 mixtures

FCW SB 309H is suitable for welding similar heat resisting alloys in wrought or cast form, for welding dissimilar metals or for joining steels which are difficult to weld, such as ferritic and martensitic 13% Cr steels.

• Cobalt base tubular wire for gas shielded metal arc hardsurfacing

• Exceptional resistance to metal-to-metal wear in corrosive media at high temperatures, to erosion and to thermal shocks

APPLICATIONS

FCW 6 BC is equivalent to FCW 6-G with a lower carbon. Easier to machine and less sensitive to cracking when compared to FCW 6-G. Used in automatic and semi-automatic welding where FCW 6-G would give cracking problems. FCW 6BC is used for hardsurfacing parts undergoing the single or combined effects of metal-to-metal wear, abrasion, temperatures ranging from RT to 800°C, impact and corrosive environments.

Examples Valve seats, valve gates, valve wedges, valve and cylinder bodies etc.

• Low alloyed tubular composite electrode

• For high deposition rate submerged arc welding of high yield strength steels

• Recommended in conjunction with flux

APPLICATIONS

FCW A4 is designed for welding creep resisting steels of similar composition and high strength steels.

Filler metal for Alloy 59

Filler metal for Alloy 59 and similar wrought and cast grades

Excellent corrosion resistance in acids and alkaline media

Very good processability and low susceptibility to sensitization

• Cobalt base cored wire for gas shielded metal arc hardfacing • Co-Ci-Ni-Mo alloy deposit

• Excellent metal-to-metal wear resistance combined good corrosion resistance

APPLICATIONS

FCW 21-G is used for hardsurfacing parts subjected to a combination of impact, abrasion, compression, corrosion and high temperatures up to 900°C The toughness of the deposit allows excellent resistance to thermal cycles and shocks Less crack sensitive than other cobalt base alloys, FCW 21-G is used for building up large-scale sections

Used for integral seats and guides of large water and high-pressure valve bodies, drop forging dies, pump shafts and sleeves, hot punches etc.

Tubular wire for submerged arc hardfacing

• Tubular wire for submerged arc hardfacing

• Hardfacing or rebuilding components subject to metal-metal wear and moderate abrasion

• Machinable deposit

APPLICATIONS

FCW PS is used for hardfacing and multi-layer build up work. Preheat is required for multi-layer build-up work.

Examples

Tractor rollers, tractor idlers, shovel rollers, crane wheels, mine car wheels, cable drums, cable sheaves, steel mill table rolls and other steel mill applications, shovel track pad, stacker wheels etc.

Cobalt base tubular wire for gas shielded metal arc hardsurfacing

• Cobalt base tubular wire for gas shielded metal arc hardsurfacing

• The Co-Cr-W-Ni alloy deposit benefits from stable hardness at high temperatures

APPLICATIONS

• FCW 25 is used for hardsurfacing parts undergoing metal-to-metal wear at temperatures up to 800°C

• The toughness of the deposit allows excellent resistance to thermal cycles and shocks

• Very resistant to creep, this alloy is used for extrusion dies, nozzles, pump shafts etc

• Rutile flux cored stainless steel wire for gas shielded arc welding

• 20% chromium - 10% nickel - 3% molybdenum deposit

• Attractive bead appearance, very good penetration and high productivity

• Excellent X-ray soundness

• Specifically designed for out-of-position welding

• Maximum productivity for completion of vertical welds

• Welded with classical economical Ar-CO2 mixtures or CO2

APPLICATIONS

FCW V 20 9 3 offers a strong, tough crack free deposit suitable for tank and other military vehicle fabrication. It is also useful for welding high tensile steels, for joining 13% manganese steels and more generally as a multi-purpose wire for maintenance and for welding dissimilar joints.

Cadmium free: 40% Ag

One of the most used Cd free alloy which main elements are: copper, zinc, high silver content at 40% and tin. This range has been developed to replace cadmium-bearing brazing alloys, where the use of Cd is forbidden. Tin (Sn) lowers the melting point, increases fluidity and exhibits good wetting properties. Also offer good corrosion resistance and is non-toxic enabling properties to be used in food and sanitary applications, medical fluid transport, etc.

This alloy needs a controlled quench to avoid the weakening of the brazed joint.

It is an alloy of general use, mainly used when brazing most ferrous, cuprous and nickel alloys, stainless steels and steal tools. Its excellent fluidity makes it suitable in closely fitting joints as able to penetrate tight gaps. Its fluidity together with its very close melting range makes it suited for delicate assemblies with tight clearances. Lap joints are recommended.

To be used with AG-FLUX as flux coated rods, when brazing in open atmospheric conditions.

Bare rods in Ø 1,5 - 2 - 2,5 - 3 mm, while Flux coated rods Ø1,5 and 2 mm, standard length 500 mm. Also available in wire and performs.

Copper coated solid wire for GMAW to weld low alloyed standard construction / boiler steels.

Main applications: Especially for galvanized and Zinc coated steels used for general metal constructions, in the automobile industry, blacksmithing etc.

Submerged arc welding wire

Submerged arc welding wire for general structural steels up to S355JR, boiler plates up to P295GH, especially for pipe steels up to L360 and unalloyed boiler tubes.

Tubular wire for gas shielded metal arc hardfacing

Tubular wire for gas shielded metal arc hardfacing.

Low alloy martensitic deposit.

FCW 450-G is used for surfacing and rebuilding parts subjected to impact and high compressive stresses.

Cobalt base filler metal Stellite Grade 21 type, used for hardfacing of parts subject to wear combined or not: wear, shock, high temperature pressure in sulfurous atmosphere.

Applications:Scope and valve seats, hot forging dies, gas turbines, large hardfacing areas.

Rutile type stainless steel electrode

Filler metal used for welding stainless steel types 309, 309L and for dissimilar joining types 304 or 316 on low alloy steels. Silicon content higher for a better fluidity of the puddle.

Applications: Sheets metal equipment, civil engineering and repair/maintenance.

Manual brazing: CuP Ag 10%

Adding silver to CuP lowers the liquidus point. This addition also refines the alloy, increasing the brazed joints mechanical characteristics, improving electrical conductivity and increasing ductility.

Being more robust at lower operating temperature and thanks to the characteristics mentioned above, this alloy is specially used by electric motor manufacturers, gas water-heaters and refrigeration industry (refrigerators, freezers, compressors).

Its excellent and controlled fluidity, together with its low melting temperature give good resistance to cold and vibrations. It is also recommended for delicate works.

This polyvalent product has self-fluxing properties on red coppers.

Can be also used on cuprous alloys (bronze, brass) with our Phosbraz Flux.

Rods of Ø 1,5 - 2 - 2,5 - 3 mm, standard length 500 mm. Other dimensions on request. Also available in wire.

Al-Mg filler metal

Joining of Al-Mg-alloys and aluminium-cast alloys.

Cast iron electrode for hot welding

Graphite basic coated electrode for hot welding nodular cast iron with a color and structure matching deposit. Stable arc, can weld over hot slag, good bonding and flow of the weld metal.

Main applications: Used to weld defects in foundries.

Special flux cored nickel base wire for gas shielded arc welding

· Special flux cored nickel base wire for gas shielded arc welding

· Latest generation basic slag quality guarantees optimum metallurgical quality and attractive welder appeal

· Meets the NiCrFe-3 requirements

· Together with enhanced productivity, FCW 182 offers many other advantages compared to solid wires : enhanced wetting properties, increased resistance to cracking, better bead aspect and shape, use of classical M21 gas mixtures

· Maximum performances in the horizontal and downhand positions

APPLICATIONS

· FCW 182 is suitable for welding and cladding nickel-based alloys such as alloy 600 or similar materials.

· It is also used for dissimilar welding of most nickel-based alloys to each other, to alloyed steels, or to stainless steels.

· It is a first choice consumable for heterogeneous weldments between creep-resisting ferritic steels and austenitic steels for use at high temperatures. If necessary, stress relief may be carried out.

· Repair welding on “hard-to-weld” steels

Tubular wire for submerged arc hardfacing

Stainless electrode for repairing

Rutile-basic electrode with an austenitic-ferritic stainless steel deposit - adapted for welding dissimilar steels (stainless steels with low alloyed steels) and steels difficult to weld as tool steels, Mn steels, spring steels...- metal deposit highly resistant to cracks-suitable for buffer layers before hardfacing and for building up cutting tools - soft fusion- nice aspect of the beads- self releasing slag.

Stainless steels

Tools steels

Low alloyed steels

Austenitic steels with Mn: Z 120 M 12 type

Screening steels

Spring steels: 45S7, 51S7; 56C7, 45C4, ...

Armatures and wire lattice for reinforced concrete ...

•Seamless high fill copper coated tubular wire for semi-automatic gas shielded hardfacing

Special flux cored nickel base wire for gas shielded arc welding

· Special flux cored nickel base wire for gas shielded arc welding

· Latest generation basic slag quality guarantees optimum metallurgical quality and attractive welder appeal

· Meets the NiCrMo-3 requirements

· Together with enhanced productivity, FCW 625 offers many other advantages compared to solid wires : improved weldability, almost no spatter, better arc stability, enhanced wetting properties, better bead aspect and shape, and use of classical M21 gas mixtures

APPLICATIONS

FCW 625 is suitable for welding and cladding nickel-based alloys such as alloy 625 or similar materials. It is also used for dissimilar welding of nickel based alloys to each other, to alloyed steels or to stainless steels and for joining 6% molybdenum super austenitic steels or 9 % nickel steel.

Cored wire for self shielded metal arc hardfacing

APPLICATIONS

FCW DIAMANT is used for hardfacing components that have to resist severe abrasion at ambient and at elevated temperatures.

Examples

Rotating excavator buckets, lignite crusher-fans, homogenisers for coal and coke, equipment for the electro-metallurgical industry etc.

Nickel base electrode highly corrosion resistant

Basic coated electrode with an alloyed core wire for welding of Nickel-Base alloys (alloy 59) and other highly corrosion resistant Ni-Cr-Mo, Ni-Cr-Mo-W alloys as well as special stainless steel types. Stable arc, regular drop transfer, easy to watch weld pool, nice aspect of the weld beads. Very resistant in sulfurous acid environment, highly concentrated with chlorides and also in the presence of oxidizing solutions (FeCl, CuCl).

Main applications: Welding of Off-shore components, boilers, containers, piping systems in the chemical and petrochemical industries as well as components of flue gas de-sulphuring plants.

Heavy coated rutile electrode to weld steel constructions which will be galvanised after welding. Easy to use in all positions, also possible to weld short beads in vertical down position. Easy slag removal and regular rippled weld beads.

Main applications: Used in metal constructions, locksmithing, etc.

Rutile flux cored stainless steel wire for gas shielded arc welding

• Rutile flux cored stainless steel wire for gas shielded arc welding

• 19% chromium - 9% nickel - high carbon deposit

• Attractive bead appearance, very good penetration and high productivity

• Excellent X-ray soundness

• Specifically designed for out-of-position welding

• Maximum productivity for completion of vertical welds

• Welded with classical economical Ar-CO2 mixtures or CO2

APPLICATIONS

FCW V 308H is suitable for welding 304H and 304H derivatives that operate at temperatures up to 750°C.

Examples:

Ferro nickel electrode

Graphite basic coated electrode with a Ferro-Nickel alloy deposit for joining and repairing nodular cast iron. Deposit homogeneous and highly resistant against cracks. Particularly recommended for dissimilar welding of cast iron to steels and cast iron constructions.

Good bonding and flow of the weld metal.

Filler metal used for welding stainless steels (316, 316L …) stabilized or not. The increased silicon promotes weld pool fluidity.

Service temperature from -120°C up to +400°C.

Filler metal used for welding of austenitic steels resistant type 310 and for dissimilar joints between refractory steel and stainless steel.

• Basic flux cored stainless steel wire for gas shielded metal arc welding

• 19% chromium - 9% nickel - low carbon deposit

• For cryogenic and highly restrained structures

• Exclusive slag system enables to get attractive bead appearance, excellent slag release, good penetration profile and high productivity

• Attractive weldability and maximum performances in the horizontal and downhand positions

• Excellent X-ray soundness, ductility and unique impact toughness

• Welded with classical economical Ar-CO2 mixtures

APPLICATIONS

FCW SB 308L is suitable for welding stainless steels with an alloy content between 16 to 21% Cr and 8 to 13% Ni, stabilised or not.

Hardfacing cupro-aluminium

• Copper-aluminium hardfacing alloy

• Good resistance to metal to metal wear under heavy loads

APPLICATIONS

Suited to surfacing of iron and copper-base materials. Examples Deep drawing dies for stainless steel, aluminium, magnesium and titanium parts

OPERATING CONDITIONS

Stringer or weaved beads
Can be welded gun leading or gun trailing
The use of pulsed current is recommended for improved wetting and bead appearance
Higher currents and voltages can be used, but cause increased element burn-off (particularly Al) and dilution, leading to lower hardness levels. Use of preheat and working temperatures up to 300°C will help forestall cracking.

Universal all position mild steel electrode. Good operability and easy slag removal. Suitable for current supplies with low open arc voltage.

Main applications: In metal constructions, for piping systems, tanks, blacksmithing, craft works.